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Open-End Spinning

Textile Engineering

Open-end spinning, also called rotor spinning, is a yarn-production method that eliminates the traditional spindle, instead feeding carded sliver directly into a small, extremely fast-spinning rotor that twists it into yarn and winds the finished yarn onto a bobbin in one continuous operation. The German engineer Julius Meimberg patented rotor spinning in 1949, and the Cotton Research Institute in Usti nad Orlici, Czechoslovakia, developed the concept into the first practical industrial machine, the KS200, by 1965; the British firm Courtaulds secretly installed the first machines outside Czechoslovakia in 1967. A modern rotor can spin at up to 140,000 revolutions per minute, roughly seven times the speed of conventional ring spinning, and the process eliminates several separate preparatory steps that ring spinning requires, though the resulting yarn is generally coarser, fuzzier, and less durable than ring-spun yarn because its fibers are less tightly aligned.

Facts
Year
1949 1
Significance
Open-end spinning feeds carded sliver directly into a fast-spinning rotor that twists it into yarn in one continuous operation, a method that is much less labor-intensive and faster than ring spinning, with rotor speeds up to 140,000 rpm. 1
FAQs

Why does rotor design matter in open-end spinning?

Each type of fibre may need a different rotor design for the best quality and speed.

The rotor design is the key to the operation of open-end spinners. In the process, sliver from the card goes into the rotor, is spun into yarn and comes out wrapped on a bobbin, ready for the next step, with no roving stage. Each type of fibre may require a different rotor design to get the best product quality and processing speed.
Connections

In Field

Source Open-end spinning, Wikipedia
Sources
1. Open-end spinning, Wikipedia
  • History, development stages of open-end spinning
    1949 Julius Meimberg patented the rotor (open-end) spinning
  • Lead section
    much less labour-intensive and faster than ring spinning with rotor speeds up to 140,000 rpm
  • Article text
    It was invented and developed in Czechoslovakia in Výzkumný ústav bavlnářský / Cotton Research Institute in Ústí nad Orlicí in 1963.
  • In Group: Spinning and Fibre-Preparation Machinery, lead
  • In Field: Textile Engineering, Categories
    Spinning
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