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Plan-Do-Check-Act

Industrial Engineering

Plan-Do-Check-Act, also called the Shewhart cycle, the control circle, or PDSA when the third step is called study instead of check, is an iterative design and management method used in business for the control and continual improvement of processes and products. The method originated with physicist Walter Shewhart at Bell Telephone Laboratories in the 1920s, was modified by W. Edwards Deming in the 1940s, and was introduced by Deming into Japanese management practice in the 1950s, where Japanese practitioners streamlined it into its now standard four-step form, a version traceable to Shigeru Mizuno of the Tokyo Institute of Technology in 1959. Its four stages are Plan, which establishes the objectives and processes needed to deliver the desired results, Do, which carries out those objectives, Check, which evaluates the data gathered during the Do stage against the expected results and notes any changes to the original plan, and Act, also called adjust, which investigates and eliminates the root causes of any problems found and produces improved instructions, standards or goals for the next cycle. This description is adapted from Wikipedia contributors under CC BY-SA 4.0; changes were made. https://creativecommons.org/licenses/by-sa/4.0/

Facts
Core Principle
Iterative cycle for the control and continual improvement of processes and products. 1
FAQs

Why do some practitioners say Plan-Do-Study-Act instead of Plan-Do-Check-Act?

Deming preferred the word study to check, because the third step is meant to test a prediction against the actual results and revise the theory, not just confirm that a change was carried out.

The two names describe the same four-step improvement cycle, and the difference is the wording of the third step. W. Edwards Deming emphasized the Plan-Do-Study-Act form, with the third step stressing study rather than check. In his view, a focus on check is more about the implementation of a change and whether it succeeded or failed. His focus was on predicting the results of an improvement effort, studying the actual results, and comparing them in order to revise the theory if needed. The cycle begins with a plan that sets a goal and success measures, the do step carries it out, the study step tests the outcomes against the plan, and the act step integrates what was learned to adjust the goal or methods for the next round.
Connections

Associated With

Source Iterative design (Wikipedia)
Kaizen, Methods

In Field

Source PDCA (Wikipedia)
Sources
1. PDCA (Wikipedia)
  • Lead paragraph, first sentence
    an iterative design and management method used in business for the control and continual improvement of processes and products
  • In Field: Industrial Engineering, Categories
    Quality management
  • In Group: Quality Management Methods, Introduction
    PDCA (plan-do-check-act), sometimes called plan-do-check-adjust is an iterative design and management method used in business for the control and continual improvement of processes and products.
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Iterative design (Wikipedia)
Associated With: Iterative design, History [associated-with]
Quote, Associated With: Iterative design, History [associated-with]
One example is the plan-do-check-act cycle implemented in the 1960s.
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